What are the advantages of multi-functional intelligent spinning machine?
[2024-08-21]

The advantages of multi-functional intelligent spinning experimental machine are mainly reflected in the following aspects:

1. Various functions:

- Integration of various spinning processes: It can realize different spinning processes such as melt spinning, solution spinning, dry spinning, electrostatic spinning, etc., to meet the research needs of different materials and spinning methods. For example, for some new polymer materials, the best spinning method can be explored through different processes.

- Meet a variety of material tests: suitable for a variety of materials, including natural polymers such as milk, protein collagen, cellulose, etc., and synthetic fibers such as PCL, PLGA, PLA, nylon, PVDF, PVA, etc., broaden the scope of research.

- Multi-function control integration: set temperature, pressure, speed and other parameters control in one, and can achieve accurate adjustment and real-time monitoring of these parameters. For example, in the spinning process, precise temperature control can ensure that the performance of the material is stable, and different pressure and speed Settings will affect the shape and quality of the fiber.

2. Operation intelligence:

- High degree of automation: The use of PLC microcomputer control or similar intelligent control system, convenient operation, can reduce the error and complexity of manual operation. Some equipment can automatically complete multiple links in the spinning process, such as raw material conveying, metering, spinning and so on.

- Strong software auxiliary function: equipped with self-developed software, with touch screen operation interface, intuitive and convenient, and can achieve real-time data acquisition, processing and analysis. For example, real-time monitoring of changes in temperature, pressure, speed and other parameters, and drawing curves, convenient for researchers to understand the dynamic characteristics of the spinning process, help quickly optimize process parameters.

- Flexible parameter setting: constant pressure mode or constant flow mode can be selected, and multi-stage variable pressure or variable speed program can be controlled for pressure and speed to meet the complex needs of different experiments. For example, when studying the fluidity and spinnability of materials, different working conditions are simulated by flexibly setting parameter changes.

3. High experimental efficiency:

- Fast switching function: Some multi-functional intelligent spinning test machines have the ability to quickly switch different spinning components, feeding mechanisms or process parameters, and can carry out experiments under a variety of conditions in a short time, greatly improving the experimental efficiency. For example, some equipment through the multi-station switching valve, you can quickly switch the single and two-component spinning, or at the same time proofing a variety of colors of silk, saving the time of replacing equipment or cleaning pipes.

- Small batch experiment capacity: some equipment is specially designed for experimental research and development, material saving, suitable for the preparation of small batch samples, can effectively reduce the experimental cost and raw material consumption. For example, the micro-melt spinning machine, a feeding amount can be very small, a few grams of material can be carried out experiments, especially suitable for the study of valuable new materials, but also speed up the experiment cycle, so that researchers can obtain experimental results faster and analyze.

4. Reasonable structure design:

Compact footprint: Usually compact design, small footprint, easy to be installed and used in laboratory and other limited space environment. For example, some desktop electrostatic spinning testing machines have a small structure, do not take up too much space, and have good performance, which is convenient for researchers to carry out experiments anytime and anywhere.

- Easy maintenance and replacement of components: key components such as spinneret and metering pump are reasonably designed for easy disassembly and replacement, which not only reduces the maintenance cost of the equipment, but also reduces the downtime due to component failure and improves the utilization rate of the equipment. For example, with a modular design, when a module fails, it can be quickly replaced without affecting the operation of the entire device.

5. Observation and monitoring facilities:

- Visual design: Some devices are equipped with three-sided transparent Windows or similar visual structures to facilitate the observation of the spinning experiment process, and researchers can directly observe the formation of fibers, spraying and other processes, which helps to find problems and adjust experimental parameters in time.

- Auxiliary observation equipment: Some high-end multi-functional intelligent spinning experimental machines are also equipped with computer monitoring equipment such as optical microscopy imaging, which can monitor the microstructure and performance indicators such as fiber surface quality and densification, providing a powerful means for in-depth analysis of fiber characteristics.


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