What is the installation process of multifunctional elastic testing machine?

The installation process of multifunctional elastic testing machine is generally as follows:

preparatory work/be about to work

Site preparation: choose a dry, clean, well-ventilated and vibration-free site, and the ground should be flat to ensure the stable placement of the testing machine. The space of the site should be spacious enough for operators to operate and maintain, and there should be no inflammable, explosive and corrosive substances around.

Inspection of equipment and accessories: Before installation, it is necessary to carefully inspect the testing machine and all its accessories to ensure that the equipment is not damaged, the parts are not missing, and the accompanying manuals, certificates and other documents are complete. At the same time, ready to install the necessary tools, such as wrenches, screwdrivers, level meters, etc.

Power supply preparation: according to the power and voltage requirements of the testing machine, ensure that there is a suitable power socket at the installation site and equipped with corresponding leakage protection devices to ensure the safety of electricity use.

Install the host

Place the main engine: use cranes or forklifts and other equipment to place the main engine of the multifunctional elastic testing machine in the pre-prepared installation position smoothly. Pay attention to avoid the collision between the host and other objects during placement.

Leveling: adjust the levelness of the main engine with a spirit level, and make the main engine reach the specified accuracy requirements in the horizontal direction by adjusting the anchor bolts at the bottom of the main engine. Generally speaking, the levelness deviation should be controlled within a small range to ensure the normal operation and testing accuracy of the testing machine.

Fixing the main engine: after the horizontal adjustment of the main engine is completed, use expansion bolts or other fixing devices to firmly fix the main engine on the ground to prevent displacement or shaking during operation.

Install auxiliary equipment

Installation of heating system: according to the installation instructions of heating system, connect the heating device with the main engine to ensure that the connection parts are well sealed and free from leakage. Connect the power line and control line of the heating system, and carry out corresponding debugging to check whether the heating temperature can meet the set requirements and whether the temperature control is accurate and stable.

Installation of cooling system: connect the pipeline of the cooling system with the cooling interface of the main engine, and pay attention to the direction and slope of the pipeline when connecting to ensure the normal circulation of coolant. Add a proper amount of coolant, start the cooling system, and check the cooling effect and leakage.

Installation of transmission system: install the transmission device in the corresponding position of the main engine, and adjust the tightness of the transmission belt or chain to ensure the smooth operation of the transmission system without jamming and abnormal noise. Connect the power cord of the motor of the transmission system, debug the motor, and check whether the rotation direction and speed of the motor are correct.

Installation of control system: install the control cabinet of the control system in a position convenient for operation and observation, and connect the signal wire and power wire between the control cabinet and the host computer and auxiliary equipment. Initialize the control system, including parameter calibration, sensor debugging, etc., to ensure that the control system can accurately collect and process test data and realize accurate control of the testing machine.

Connecting and debugging

Gas path connection: If the testing machine needs gas source, properly connect the gas path pipeline to ensure that the gas pressure is stable and meets the equipment requirements. Check the leakage of the gas path system to ensure the tightness of the gas path.

Circuit connection: according to the electrical schematic diagram, connect all electrical components of the testing machine correctly to ensure that the wire connector is firm and free from looseness and short circuit. Connect the grounding wire to ensure the electrical safety of the equipment.

System debugging: After completing all installation and connection work, turn on the power supply and conduct comprehensive debugging of the testing machine. First, the no-load running test is carried out to check the operation of all components, including the rotation of the main engine, the working state of the heating and cooling system, and the running stability of the transmission system. Then, according to the operating rules of the testing machine, some simple functional tests, such as stretching and loading, are carried out to check whether the performance indexes of the testing machine meet the requirements. In the process of debugging, it is necessary to closely observe the operation of the equipment and adjust and eliminate the problems found in time.

Acceptance and training

Acceptance: After the installation and debugging is completed, the multifunctional elastic testing machine shall be fully accepted according to the acceptance standard of the equipment. The acceptance contents include the appearance, installation quality, performance index and function realization of the equipment. Through the actual test and inspection, it is ensured that the testing machine can run normally and all technical indexes meet the specified requirements.

Training: The technicians of the equipment supplier will train the operators of the user unit, including the operation method, maintenance knowledge and safety precautions of the testing machine. Operators should carry out practical operation exercises after training to ensure that they can master the operation skills of the equipment and use and maintain the testing machine correctly.

The installation of multifunctional elastic testing machine needs to be carried out in strict accordance with the installation instructions and relevant specifications to ensure the installation quality and normal operation of the equipment. In the installation process, if you encounter complex problems or uncertain situations, you should communicate with equipment suppliers or professional technicians in time for help.