Suzhou Zhanheng Intelligent Introduction: What are the characteristics of composite spinning multifunctional testing machine?

Multifunctional testing machine for composite spinning generally has the following characteristics:

Control and operation aspects

High degree of automation: PLC, touch screen and other control methods are usually used, which is simple and convenient to operate and can realize automatic control of the test process, such as ZYPM-M34 three-component composite melt spinning testing machine.

Flexible parameter setting: various parameters, such as temperature, pressure, speed and drawing ratio, can be accurately set and adjusted according to different test requirements to simulate different production conditions and process requirements.

Functional diversity

Multi-component composite function: it can realize composite spinning of multi-component materials, such as common two-component or three-component composite, and can produce composite fibers with different properties and structures, such as ZYPM-M34, which can realize three-layer sheath-core structure and sandwich structure.

Multi-process simulation function: It can simulate a variety of textile processing processes, and besides the basic spinning function, it may also include subsequent processing processes such as drawing, crimping and oiling, which provides convenience for the research and development of new textile processing.

There are many types of tests: besides spinning, some of them can also carry out other related tests, such as testing the mechanical properties of spun fibers, for example, the composite film tensile testing machine can test various mechanical properties such as tensile strength, tear strength and heat sealing strength.

Metering and feeding

Precision metering and feeding: Equipped with precision metering pump and other devices, it can accurately control the conveying quantity of materials, ensure that all component materials enter the spinning system according to the set proportion and flow rate, and ensure the stability of composite spinning and the consistency of product quality.

Continuous and stable feeding: screw continuous feeder can be used to realize continuous feeding, which can not only meet the needs of small-scale production, but also sample a small amount of raw materials and save costs.

Temperature control

Multi-stage independent temperature control: usually two or three groups of screws are used to control the temperature independently, and each stage can accurately control the temperature, so that the material can be in the best temperature environment at different processing stages, which is conducive to improving the quality and stability of composite spinning and preventing the performance difference of the material due to uneven temperature.

Safety and maintenance

Multiple safety protection: multiple safety protection measures such as multi-point over-temperature protection, multi-point over-pressure protection and torque protection are designed to ensure the safety of equipment and operators.

Convenient maintenance: the spinneret assembly of some testing machines is easy to disassemble, and it is convenient to clean and replace parts, which reduces the difficulty and cost of equipment maintenance.

Data acquisition and analysis

Real-time data monitoring: equipped with sensors and data acquisition system, it can monitor and record all kinds of data in the test process in real time, such as temperature, pressure, flow rate, tensile force, etc., and provide basis for analyzing test results and optimizing process parameters.

Data analysis and processing: it has certain data analysis and processing functions, and can perform statistics, calculation and drawing on the collected data to help users quickly understand the test results and find problems and laws.